A metal furniture manufacturer in the Tangerang area faced two classic problems: high finishing rework rates and warranty claims caused by rust on indoor products. Evaluation showed the root cause was liquid paint, which is sensitive to production environment conditions.
The SIKKAS team performed a needs audit and recommended a combination: hybrid powder coating for furniture bodies and polyester for components exposed to more light. Custom colors were matched to the production color catalog for batch-to-batch consistency.
The results (representative illustrative figures from similar clients): finishing rework dropped significantly, color consistency across batches was maintained, and film thickness was uniform in the 70–90 micron range — extending product life and reducing warranty claims.
Production also became cleaner and faster: no solvents, shorter cycle times, and recycled overspray meant higher daily output without extra floor space.
Every case study is different. Contact the SIKKAS team to see real client references for your industry, or discuss a simple feasibility study for your own product.